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QFD Institute Newsletter QFD achievements in International Quality
June 2010

The international QFD community is pleased to announce some recent achievements.

Dr. Yoji Akao

Dr. Yoji Akao (founder of QFD) was made an Honorary Member of both the American Society for Quality (ASQ) and the International Academy for Quality (IAQ) for his work in QFD and Hoshin Kanri. These awards were presented at the ASQ World Congress in St. Louis MO last week.

Glenn Mazur (executive director of QFD Institute) was inducted as an Academician to the International Academy for Quality, one of only 57 such members worldwide. He has been asked to join a research committee to apply quality methods to improve corporate governance. Given some of the major corporate financial, safety, and environmental issues of late, the need for quality thinking in the boardroom seems evident

Dr. Akao is also on this corporate governance committee and has suggested that QFD-based Knowledge Management, a topic he has focused on for the past ten years, may be a useful way to make explicit, the intrinsic knowledge of well-performing boards.

 

The QFD Gold Belt® program for executives has been applying some of this thinking in recent years, too. This program is used in companies to understand the implicit strengths and weaknesses of their product development process in order to tailor explicit improvements to both their process and the resulting products.

This creates a customized QFD tool set and sequence for the organization which provides the benefit of more efficient implementation, better support and buy-in by executives and managers, and easier spread within the organization to other divisions, project groups, and even subsequent generations of the same product (cradle-to-cradle).

This leads to QFD sustainability, which improves the cost/benefit ratio of the QFD investment in technical resources. This sustainable QFD effort has proven valuable to executives in others ways:

  • For companies that find it difficult to meet market launch commitments due to late design changes, customized QFD can help them better understand and lock in critical customer requirements earlier in the product concept generation phase by discovering unspoken needs well before the testing and validation phase. This knowledge helps control scope creep and drift, a severe problem for many.
  • For companies that try to do basic R&D in the middle of a product commercialization project, the unknowns can cause significant problems in cost and timing. By custom tailoring the process with the QFD Gold Belt® program, knowledge development and product development can be managed separately, with different QFD tools and techniques. This becomes a cyclical process where unmet needs demand new science, and science provides solutions to unmet needs.

  • For companies that are facing large retirements of the current generation, the potential for loss of knowledge is staggering. One U.S. governmental agency was so concerned, they commissioned an examination of best ways to capture what was intrinsically in the heads of their senior staff so that it could be documented for new hires. QFD was seen as one of the tools to do this.

  • Integration of QFD with other quality and product development initiatives is a key concern so that already stressed marketing and technical staff are not directed to do the same thing twice with just different techniques. Custom tailoring QFD permits or incorporate other activities being undertaken in the organization. Thus, QFD becomes a quality "network" or "framework" for assuring customer value and satisfaction - which Dr. Akao has been insisting since the beginning is the heart of QFD, not the House of Quality.

As the 21st century moves into its second decade, major shifts are taking place in the global economy. These are based on inevitable changes in geographics, demographics, psychographics, and other factors. The quality movement is in a unique position to both guide and insist on fact-based decision making, forecasting consequences of decisions with cause-and-effect thinking, and documenting best communication and management practices.

Dr. Akao and Glenn Mazur will address some of these trends in their keynote presentations at the 16th International Symposium on QFD to be held in Portland Oregon on September 24-25, 2010.

 
 
Public QFD Green Belt(R) Certificate Courses

Programs are available for project team members who want either public courses or in-company training. The QFD Green Belt® program is the modern QFD tools course. It is based on Blitz QFD®, the no-matrix approach to identifying key customer needs and assuring a quality focus on solutions. The Blitz QFD® program was developed with busy product development teams in mind.

Many project teams abandon QFD attempts in the middle or complete it after the product is launched because the House of Quality matrix (HOQ) and other matrices consume more time than is available. The Blitz QFD® concept is "don't analyze what you can't deploy."

This means that if your human resources, budget, and schedule are constrained (that's all of us!), it will be impossible to deliver superior performance on everything. So, let's focus on the few things that customers need most, the things that will set our product apart in the mind of the customer.

This requires very careful examination of what benefits the customer values most, so in Blitz QFD® there is a very strong set of customer needs analysis tools that go beyond the obvious, spoken requirements to the unspoken needs. This can lead to a truly differentiated product. MS Excel templates for these new tools are included with the training.

 
 
recent QFD Black Belt(R) graduates

The QFD Black Belt® program builds on the QFD Green Belt® with advanced tools, more in-depth skills on the basic Blitz QFD® tools, and facilitation secrets to more effective QFD implementation. This program also includes upgrades to the Traditional QFD tools such as the House of Quality, so you know when to do them, how to do them right, and ways to do them efficiently.

Optionally, the train-the-trainer program is available to full QFD Black Belts® so they can train their own QFD Green Belts® in their tailored QFD process. Companies pursuing this path report repeated successes not only with their products, but in upgrading their human resource skills. MS Excel templates for these new tools are included with the training.

Both the QFD Green Belt® and QFD Black Belt® are taught in public sessions with generic models and in-company with custom tailored models. In-company training is arranged at mutual convenience and location.

 
 

The next public QFD Green Belt® is being offered in Princeton NJ on June 28-29, 2010 and seats are still available. Registration for the Princeton QFD Green Belt® Course can be done from this page.

 

This fall in Portland Oregon, another public QFD Green Belt® is offered on September 22-23 and public QFD Black Belt® on September 27-October 1, in conjunction with the 16th International Symposium on QFD. The QFD Institute has some great value pricing for the Portland program, especially for early registrants.

 
 
 
 

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